Genesi

Genesi lavabottiglie Akomag

The basic and “L” models of the GENESI bottle washer are extremely compact alternate cycle machines. Designed following user indications, with low productive capacities, these machines are extremely versatile and can adapt to the most varied range of requirements. Thanks to a single but extremely effective washing cycle, running costs (water, electricity, detergent) can be reduced while still obtaining excellent washing results and ensuring that the bottles are perfectly cleaned, their labels completely detached and their insides totally emptied. The fact that these machines are so easy to use and clean, requiring practically no maintenance, enables high outputs and very limited machine downtime. The machine’s modular construction enables the client to “build” the machine according to his own particular requirements, adapting it, as the need arises, to various applications (wine, oil, beer, etc.) Its high quality standards and advanced technology together with skilled and reliable after-sales service make the GENESI model an excellent departure point in bottling line automation.

Production range: 500-5.000 bottles/hour.

  • Genesi M – 500-1.000 bottles/hour.
  • Genesi – 700-1.500 bottles/hour.
  • Genesi L – 1.000-3.000 bottles/hour.
  • Genesi XL – 1.500-5.000 bottles/hour.

Production range: 500-5.000 bottles/hour.

  • Genesi M – 500-1.000 bottles/hour.
  • Genesi – 700-1.500 bottles/hour.
  • Genesi L – 1.000-3.000 bottles/hour.
  • Genesi XL – 1.500-5.000 bottles/hour.

The basic and “L” models of the GENESI bottle washer are extremely compact alternate cycle machines. Designed following user indications, with low productive capacities, these machines are extremely versatile and can adapt to the most varied range of requirements. Thanks to a single but extremely effective washing cycle, running costs (water, electricity, detergent) can be reduced while still obtaining excellent washing results and ensuring that the bottles are perfectly cleaned, their labels completely detached and their insides totally emptied. The fact that these machines are so easy to use and clean, requiring practically no maintenance, enables high outputs and very limited machine downtime. The machine’s modular construction enables the client to “build” the machine according to his own particular requirements, adapting it, as the need arises, to various applications (wine, oil, beer, etc.) Its high quality standards and advanced technology together with skilled and reliable after-sales service make the GENESI model an excellent departure point in bottling line automation.

Photos and videos

Main technical features

  • The machine is in compliance with Machine Directive 98/37 CEE.
  • Completely automatic bottle loading/unloading, perfectly synchronized with main belt speed.
  • Protective features are in transparent polycarbonate (anti-noise and anti-dust) protecting bottle unloading with manual opening.
  • Unified greasing at only two points on the machine.
  • Consumption-savings valve for water from the mains and automatic water presence check in the last rinsing station.
  • Heat exchanger constructed with piping in stainless steel. The piping used for heat exchanger is placed geometrically to avoid sludge or other sediment deposits that could inhibit the optimum working of the same.
  • Variable speed drive.
  • Electronic safety device on reduction unit to stop the machine in the event of overload.
  • High pressure internal and external spraying, easy to disassemble for routine cleaning and maintenance.
  • Filters to protect spray pumps.
  • Spraying pumps made with pump body and impeller in stainless steel type AISI 316.
  • Ball valves activate the emptying of the soaking and spraying tanks.
  • Pendant push button panel made in stainless steel.
  • The electrical circuit made in IP55.
  • Pressure and temperature indicators positioned on the machine front side and visible to operator.
  • Pre-setting for introduction of liquid soda and other additives to detergent bath and tank.
  • Pre-setting for introduction of sequestering agents and disinfectants in the rinsing tanks.
  • The machine is in compliance with Machine Directive 98/37 CEE.
  • Completely automatic bottle loading/unloading, perfectly synchronized with main belt speed.
  • Protective features are in transparent polycarbonate (anti-noise and anti-dust) protecting bottle unloading with manual opening.
  • Unified greasing at only two points on the machine.
  • Consumption-savings valve for water from the mains and automatic water presence check in the last rinsing station.
  • Heat exchanger constructed with piping in stainless steel. The piping used for heat exchanger is placed geometrically to avoid sludge or other sediment deposits that could inhibit the optimum working of the same.
  • Variable speed drive.
  • Electronic safety device on reduction unit to stop the machine in the event of overload.
  • High pressure internal and external spraying, easy to disassemble for routine cleaning and maintenance.
  • Filters to protect spray pumps.
  • Spraying pumps made with pump body and impeller in stainless steel type AISI 316.
  • Ball valves activate the emptying of the soaking and spraying tanks.
  • Pendant push button panel made in stainless steel.
  • The electrical circuit made in IP55.
  • Pressure and temperature indicators positioned on the machine front side and visible to operator.
  • Pre-setting for introduction of liquid soda and other additives to detergent bath and tank.
  • Pre-setting for introduction of sequestering agents and disinfectants in the rinsing tanks.

Operation

Click on the relevant machine to view its operation diagram.

Washing cycle and main components

  1. Automatic bottle loading
  2. Bottle depletion –  pre-washing inner spraying by water at 40-45 °C
  3. Maceration bath in a detergent solution at 70 °C
  4. Label removal station
  5. Label removal carpet filter
  6. Outer spraying by detergent with water at 70 °C
  7. Inner and outer spraying by detergent with water at 65 – 70 °C
  8. Depletion and dripping of bottom
  9. 1st rinsing: inner and outer spraying by water  at 60 °C
  10. 2nd rinsing: inner and outer spraying by network water at 60 °C
  11. Depletion and dripping of bottom
  12. Blowing by air at 150 – 170 ° C  for inner drying
  13. Final dripping
  14. Automatic bottle unloading
  15. Exchanger to heat water for the 2nd rising
  16. Air heater
  17. Blower

Washing cycle and main components

  1. Automaticn bottle loading
  2. Bottle depletion – pre-washing inner spraying by water at 40-45 °C
  3. Maceration bath in detergent solution at 70 °C
  4. Label removal station
  5. Label removal carpet filter
  6. Outer spraying by water at 70 °C
  7. Inner and outer spraying by detergent with water at 70 °C
  8. Depletion and dripping of bottom
  9. 1st rinsing: inner and outer spraying by water at 40 – 45 °C
  10. 2nd  rinsing: inner and outer spraying by network water at 10 – 15 °C
  11. Depletion and dripping of bottom
  12. Final dripping
  13. Automatic bottle unloading 

 

Washing cycle and main components

  1. Automaticn bottle loading
  2. Bottle depletion – pre-washing inner spraying by water at 40-45 °C
  3. Maceration bath in detergent solution at 70 °C
  4. Label removal station
  5. Label removal carpet filter
  6. Outer spraying by water at 70 °C
  7. Inner and outer spraying by detergent with water at 70 °C
  8. Depletion and dripping of bottom
  9. 1st rinsing: inner and outer spraying by water at 40 – 45 °C
  10. 2nd rinsing: inner and outer spraying by network water at 10 – 15 °C
  11. Depletion and dripping of bottom
  12. Final dripping
  13. Automatic bottle unloading

  1. Automatic bottle loading
  2. Bottle depletion – pre-washing inner spraying by water at 40-45 °C
  3. Maceration bath in a detergent solution at 70 °C
  4. Label removal station
  5. Lable removal carpet filter
  6. Outer spraying by detergent with water at 70 °C
  7. Inner and outer spraying by detergent with water at 80 °C
  8. Depletion and dripping of bottom  
  9. 1st rinsing:  inner and outer spraying by water at 60 °C
  10. 2nd rinsing: inner and outer spraying by water at 40 – 45 °C
  11. 3rd rinsing: inner and outer spraying by network water at 10 – 15 °C
  12. Depletion and dripping of bottom
  13. Final dripping
  14. Automatic bottle unloading

construction details

ASCIUGATURA

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ACCESSORIO 2

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ACCESSORIO 3

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ACCESSORIO 3

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