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Hydra
The HYDRA series is a completely automated bottle washer designed to incorporate the most recent sector innovations. Reduced maintenance, extreme ease-of-use and -cleaning are its strong points. A new, more rational wash cycle-including an initial bottle-emptying station followed by a pre-wash spraying and first pre-soak bath-significantly reduces detergent bath pollution and markedly decreases consumption levels. The double label-removal station assures that the labels are completely loosened from the bottles while a rotating filter, extending the entire width of the machine, carries every last trace outside the machine.The series of internal and external high-pressure detergent wash sprayings, performed using self-cleaning and self-centering rotating nozzles completes the bottle washing process. A highly-effective alkalinity reduction station followed by a series of internal and external spray rinses, provide thorough bottle rinsing with low water consumption from the mains. Thanks to its modular structure and range of options and special features, the HYDRA series offers maximum flexibility to meet all customer requirements.
Production range: 3.000-50.000 bottles/hour.
- Hydra 6 – 3.000-5.000 bottles/hour.
- Hydra 7 – 5.000-20.000 bottles/hour..
- Hydra 8 – 8.000-30.000 bottles/hour..
- Hydra 9 – 20.000-40.000 bottles/hour..
- Hydra HP – 30.000-50.000 bottles/hour..
Production range: 3.000-50.000 bottles/hour.
- Hydra 6 – 3.000-5.000 bottles/hour..
- Hydra 7 – 5.000-20.000 bottles/hour..
- Hydra 8 – 8.000-30.000 bottles/hour..
- Hydra 9 – 20.000-40.000 bottles/hour..
- Hydra HP – 30.000-50.000 bottles/hour..
The HYDRA series is a completely automated bottle washer designed to incorporate the most recent sector innovations. Reduced maintenance, extreme ease-of-use and -cleaning are its strong points. A new, more rational wash cycle-including an initial bottle-emptying station followed by a pre-wash spraying and first pre-soak bath-significantly reduces detergent bath pollution and markedly decreases consumption levels. The double label-removal station assures that the labels are completely loosened from the bottles while a rotating filter, extending the entire width of the machine, carries every last trace outside the machine.The series of internal and external high-pressure detergent wash sprayings, performed using self-cleaning and self-centering rotating nozzles completes the bottle washing process. A highly-effective alkalinity reduction station followed by a series of internal and external spray rinses, provide thorough bottle rinsing with low water consumption from the mains. Thanks to its modular structure and range of options and special features, the HYDRA series offers maximum flexibility to meet all customer requirements.
Photos
Main technical features
- The machine is in compliance with Machine Directive 98/37 CEE.
- Completely automatic bottle loading/unloading, perfectly synchronized with main belt speed.
- Automatic reset of the bottle loading/unloading chutes from the control panel.
- Protective features are in transparent polycarbonate (anti noise and anti-dust) protecting bottle unloading with manual opening.
- Unified greasing at only two points on the machine.
- Consumption-savings valve for water from the mains and automatic water presence check in the last rinsing station.
- Heat exchanger constructed with piping in stainless steel. The piping used for heat exchanger is placed geometrically to avoid sludge or other sediment deposits that could inhibit the optimum working of the same.
- Speed of the machine controlled by an electronic frequency speed control with remote distance control (inverter).
- Pre-set speed displayed on control panel.
- Electronic safety device on each reduction unit to stop the machine in the event of overload.
- High-pressure internal spraying performed by self cleaning and self-centering rotating nozzles.
- Easy removal of external sprayer for regular maintenance and cleaning.
- Triple filters to protect spray pumps.
- Spraying pumps made with pump body and impeller in stainless steel type AISI 316.
- Ball valves activate the emptying of the soaking and spraying tanks.
- Pendant push button panel made in stainless steel.
- The electrical circuit made in IP55.
- Electronic message display for complete, user-friendly check of machine functions.
- Pressure and temperature indicators positioned on the machine front side and visible to operator.
- Preparation for the installation of sensors to slow and stop the machine in the event of conveyor belt failure or jamming.
- Pre-setting for introduction of liquid soda and other additives to detergent bath and tank.
- Pre-setting for introduction of sequestering agents and disinfectants in the rinsing tanks.
- The machine is in compliance with Machine Directive 98/37 CEE.
- Completely automatic bottle loading/unloading, perfectly synchronized with main belt speed.
- Automatic reset of the bottle loading/unloading chutes from the control panel.
- Protective features are in transparent polycarbonate (anti noise and anti-dust) protecting bottle unloading with manual opening.
- Unified greasing at only two points on the machine.
- Consumption-savings valve for water from the mains and automatic water presence check in the last rinsing station.
- Heat exchanger constructed with piping in stainless steel. The piping used for heat exchanger is placed geometrically to avoid sludge or other sediment deposits that could inhibit the optimum working of the same.
- Speed of the machine controlled by an electronic frequency speed control with remote distance control (inverter).
- Pre-set speed displayed on control panel.
- Electronic safety device on each reduction unit to stop the machine in the event of overload.
- High-pressure internal spraying performed by self cleaning and self-centering rotating nozzles.
- Easy removal of external sprayer for regular maintenance and cleaning.
- Triple filters to protect spray pumps.
- Spraying pumps made with pump body and impeller in stainless steel type AISI 316.
- Ball valves activate the emptying of the soaking and spraying tanks.
- Pendant push button panel made in stainless steel.
- The electrical circuit made in IP55.
- Electronic message display for complete, user-friendly check of machine functions.
- Pressure and temperature indicators positioned on the machine front side and visible to operator.
- Preparation for the installation of sensors to slow and stop the machine in the event of conveyor belt failure or jamming.
- Pre-setting for introduction of liquid soda and other additives to detergent bath and tank.
- Pre-setting for introduction of sequestering agents and disinfectants in the rinsing tanks.
OPERATION
Click on the relevant machine to view its operation diagram.
Washing cycle and main components
- Automatic bottle loading
- Bottle depletion
- Pre-washing inner spraying at 40 °C (optional)
- Pre-maceration bath by water at 40 ° C
- Heating outer spraying by water at 60 °C
- Maceration bath in detergent solution at 80 °C
- 1st label removal station
- 2nd label removal station
- Label removal carpet filter
- Outer spraying by detergent with water at 80 °C
- Inner and outer spraying by detergent with water at 80 °C
- Depletion and dripping of bottom
- 1st rinsing: inner and outer spraying by water at 60 °C
- 2nd rinsing: inner and outer spraying by water at 40 °C
- 3rd rinsing: inner and outer spraying by network water at 10 – 15 °C
- Depletion and dripping of bottom
- Final dripping
- Automatic bottle unloading
Washing cycle and main components
- Automatic bottle loading
- Bottle depletion
- Pre-washing inner spraying by water at 40 °C (optional)
- Pre-maceration bath by water at 40 ° C
- Heating external spraying by water at 60 °C
- Maceration bath in detergent solution at 80 °C
- 1st stage: label removal
- 2nd stage: label removal
- Label removal carpet filter
- Outer and inner by detergent with at 80 °C
- Inner and outer spraying by detergent with water at 80 °C
- Depletion and dripping of bottom
- Inner and outer spraying to remove alkalinity by water at 60°C
- 1st rinsing: inner and outer spraying by water at 60 °C
- 2nd rinsing: inner and outer spraying by water at 40 °C
- 3rd rinsing: inner and outer spraying by network water at 10 – 15 °C
- Depletion and dripping of bottom
- Final dripping
- Automatic bottle unloading
Washing cycle and main components
- Automatic bottle loading
- Bottle depletion
- Pre-washing inner spraying by water at 40 °C (optional)
- Pre-maceration bath by water at 40 ° C
- Heating external spraying by water at 60 °C
- Maceration bath in detergent solution at 80 °C
- 1st stage: label removal
- 2nd stage: label removal
- Label removal carpet filter
- Outer and inner by detergent with at 80 °C
- Inner and outer spraying by detergent with water at 80 °C
- Depletion and dripping of bottom
- Inner and outer spraying to remove alkalinity by water at 60°C
- 1st rinsing: inner and outer spraying by water at 60 °C
- 2nd rinsing: inner and outer spraying by water at 40 °C
- 3rd rinsing: inner and outer spraying by network water at 10 – 15 °C
- Depletion and dripping of bottom
- Final dripping
- Automatic bottle unloading
Washing cycle and main components
- Automatic bottle loading
- Bottle depletion
- Pre-wash inner spraying by water at 40 °C (optional)
- Pre-maceration bath by water at 40 ° C
- Heating outer spraying by water at 60 °C
- Maceration bath in detergent solution at 80 °C
- 1st label removal station
- 2nd label removal station
- Label removal carpet filter
- Outer spraying by detergent with water at 80 °C
- Inner and outer spraying by detergent with water at 80 °C
- Depletion and dripping of bottom
- Inner and outer spraying to remove alkalinity by water at 60°C
- 1st rinsing: inner and outer spraying by water at 60 °C
- 2nd rinsing: inner and outer spraying by water at 40 °C
- 3rd rinsing: inner and outer spraying by water at 25 °C
- 4th rinsing: inner and outer spraying by network water at 10 – 15 °C
- Depletion and dripping of bottom
- Final dripping
- Automatic bottle unloading
Washing cycle and main components
- Automatic bottle loading
- Bottle depletion
- Pre-washing inner spraying by water at 40 °C (optional)
- 1st pre-maceration bath by water at 25 ° C
- 2nd pre-maceration bath by water at 50 ° C
- Heating outer spraying by water at 60 °C
- Pre-washing inner spraying by water at 60 °C (optional)
- Maceration bath in detergent solution at 80 °C
- 1st label removal station
- 2nd label removal station
- Label removal carpet filter
- Outer spraying by detergent with water at 80 °C
- Inner and outer spraying by detergent with water at 80 °C
- Depletion and dripping of bottom
- Inner and outer spraying by detergent with water at 80 °C
- Depletion and dripping of bottom
- Inner and outer spraying to remove alkalinity by water at 60°C
- 1st rinsing: inner and outer rinsing by water at 60 °C
- 2nd rinsing: inner and outer spraying by water at 40 °C
- 3rd rinsing: inner and outer spraying by water at 25 °C
- 4th rinsing: inner and outer spraying by network water at 10 – 15 °C
- Depletion and dripping of bottom
- Final dripping
- Automatic bottle unloading
construction details
ASCIUGATURA
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ACCESSORIO 2
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ACCESSORIO 3
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ACCESSORIO 3
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